Precision Forging &
Complex Profile Jobs.
Operating advanced Friction Presses, Skew Presses, Ring Rolling, Hammers, and Huto machinery in Rajkot, Gujarat. Specializing in all types of forged profiles up to 50 kg, with a primary focus on all grades of Stainless Steel (SS), followed by MS, Copper, and Aluminum.
Precision Forged Product Range
Engineered for extreme pressure, high torque, and fatigue resistance. All components manufactured in Rajkot GIDC under ISO 9001 & IATF 16949 quality systems.
SS & Alloy Precision Bushes
Precision forged bushes manufactured in SS 304, 316, 316L, 304L, 202, Mild Steel (MS), Copper, Brass, and Aluminum with tight CNC tolerances.
Precision Forged Couplings
Precision forged shaft couplings delivering zero backlash and maximum torque transfer for industrial power transmission systems.
Seamless Rolled Rings
High-integrity seamless rings forged on our radial-axial ring rolling mill. Delivers continuous circumferential grain flow for bearing races and slewing rings.
Single-Facility Turnkey Capabilities
From raw billet cutting to heavy press forging, seamless ring rolling, heat treatment, and finish CNC machining - executed entirely under one roof in Rajkot GIDC.
Closed Die Heavy Forgings
precision closed die components up to 50kg forged on our advanced lines including Hongda 1 Ton, Screw Press 400T, Friction 500T, Hammer 1.5 Ton, and Huto 1 Ton with dual pyrometer induction heating.
- Continuous tangential grain flow
- Near-net shape forging yield
- Automated induction billet heaters
CNC Seamless Rolled Rings
Radial-axial seamless ring rolling up to 2,500mm OD for large-diameter bearing races, turbine gear blanks, and heavy transmission assemblies.
- Up to 2,500mm OD & 600mm face width
- Carbon, alloy, and stainless grades
- Eliminates weld seams and porosity
ASME & DIN Forged Flanges
Full spectrum of high-pressure pipe flanges including Weld Neck, Slip-On, Blind, and RTJ configurations compliant with ASME B16.5 and EN 1092-1.
- 150# to 2,500# pressure classes
- ASTM A105, A350 LF2, SS304/SS316
- 100% serrated phonographic RF facing
Turnkey CNC & VMC Machining
In-house 4-axis Vertical Machining Centers (VMCs) and large CNC vertical lathes delivering finish-machined forgings ready for immediate OEM assembly line installation.
- Machining tolerances to ±0.02mm
- Complete CNC turning & boring
- Coordinate verification & CMM checks
Continuous Heat Treatment
In-house normalizing, annealing, solution annealing, and quench-and-temper furnaces calibrated under strict pyrometry standards for optimal metallurgical microstructure.
- Continuous roller hearth normalizing
- Multi-point SCADA temperature logging
- Controlled hardness & impact toughness
Metallurgical Lab & 100% UT
NABL-aligned in-house testing lab equipped with 28-channel optical emission spectrometers, universal tensile testers, Charpy impact test, and 100% Ultrasonic Testing.
- 100% UT Level II immersion inspection
- Wet magnetic particle inspection (MPI)
- EN 10204 3.1 MTC dispatched with heat lot
Complex Profile Jobs up to 50 kg Under One Roof.
Most regional suppliers outsource critical steps like final profile forming or heat treatment. At Jayesh Forge, your Stainless Steel (SS), MS, Copper, and Aluminum components never leave our facility until final container dispatch.
Single-Facility Integration
Friction presses, skew presses, ring rolling, hammers, and Huto machinery - executed entirely under one roof for jobs up to 50 kg.
40% Greater Fatigue Strength
Radial-axial ring rolling aligns continuous tangential grain flow circumferentially, completely eliminating weld defects, internal porosity, and brittle failure points.
Rapid Tooling & Die Shop
In-house CNC die manufacturing shop delivers new custom forging dies in just 7 to 10 days, cutting prototype cycle times by more than half.
100% Single-Source Traceability
Every shipment includes unified EN 10204 3.1 Mill Test Certificates with full chemical spectrometry, Charpy impact, and UT Level II immersion test reports.
Why Tier-1 OEMs Partner with Jayesh Forge
A transparent technical comparison of single-source precision manufacturing vs. typical regional suppliers.
| Technical Standard / Feature | Jayesh Forge | Standard Regional Suppliers |
|---|---|---|
| Billet Origin & Raw Material Traceability | 100% Prime Mill Billets from SAIL, Jindal, or Tatas with full heat tracking from bloom to part | Commercial secondary market billets with inconsistent chemical composition and micro-porosity |
| Ultrasonic Testing (UT) Standard | 100% in-house Level II immersion UT testing conforming to ASTM A388 / EN 10228 | Random sample testing or outsourced only upon client dispute |
| Seamless Rolled Ring Capacity | CNC Radial-Axial Mill forging up to 2,500mm outer diameter with continuous tangential grain flow | Capped at 600mm OD or fabricated via bent flame-cut plate |
| Press Forging Tonnage & Automation | Heavy 2,000T Friction Screw Presses with automated dual-pyrometer induction billet heating | Older 500T–800T gravity drop hammers with high scale loss and temperature variations |
| Turnkey Finish CNC Machining | In-house 4-axis VMCs and large vertical CNC lathes delivering ±0.02mm ready-to-assemble components | Supply rough forgings only; buyer must source and manage external machining vendors |
| Global Quality Certifications | ISO 9001:2015, IATF 16949 (Automotive Tier-1), and PED 2014/68/EU (European Pressure Equipment) | Basic local registration without formal automotive or pressure vessel audit approval |
| Mill Test Certificate (MTC) | Certified EN 10204 3.1 MTC with complete spectro chemical, tensile, Charpy, and NDT reports | Standard commercial invoice with generic batch certificate |
| Engineering RFQ Turnaround | Guaranteed 4-hour engineering quote with die yield and weight optimization estimate | Typically 3 to 5 business days with limited metallurgical support |
Trusted by Procurement Leaders Worldwide
Here is what international buyers, metallurgists, and Tier-1 procurement engineers say about Jayesh Forge quality.
“Jayesh Forge's 2,500mm seamless rolled rings passed our Level II UT immersion scans with zero porosity issues. Their EN 10204 3.1 certification speed is unmatched.”
“We switched our gear blank forgings to Jayesh Forge due to their 2,000T press line and in-house VMC machining. The continuous grain flow drastically reduced machine wear.”
“Their 4-hour RFQ turnaround and direct metallurgist consultation give us confidence on critical ASME B16.5 high-pressure flange tenders for Middle East projects.”
“Zero rejection rate across 5,000+ precision forged pipe tees & elbows. Their SPECTRO material test certificate precision matches European laboratories.”
“Exceptional surface finish on custom SS316L bushes and sleeves. Their Rajkot facility is our primary supplier for marine subsea valve assemblies.”
“Their heavy drop forged eye bolts and ferrule fittings consistently deliver high tensile fatigue endurance for extreme industrial load lifting.”
“Jayesh Forge's 2,500mm seamless rolled rings passed our Level II UT immersion scans with zero porosity issues. Their EN 10204 3.1 certification speed is unmatched.”
“We switched our gear blank forgings to Jayesh Forge due to their 2,000T press line and in-house VMC machining. The continuous grain flow drastically reduced machine wear.”
“Their 4-hour RFQ turnaround and direct metallurgist consultation give us confidence on critical ASME B16.5 high-pressure flange tenders for Middle East projects.”
“Zero rejection rate across 5,000+ precision forged pipe tees & elbows. Their SPECTRO material test certificate precision matches European laboratories.”
“Exceptional surface finish on custom SS316L bushes and sleeves. Their Rajkot facility is our primary supplier for marine subsea valve assemblies.”
“Their heavy drop forged eye bolts and ferrule fittings consistently deliver high tensile fatigue endurance for extreme industrial load lifting.”
“Jayesh Forge's 2,500mm seamless rolled rings passed our Level II UT immersion scans with zero porosity issues. Their EN 10204 3.1 certification speed is unmatched.”
“We switched our gear blank forgings to Jayesh Forge due to their 2,000T press line and in-house VMC machining. The continuous grain flow drastically reduced machine wear.”
“Their 4-hour RFQ turnaround and direct metallurgist consultation give us confidence on critical ASME B16.5 high-pressure flange tenders for Middle East projects.”
“Zero rejection rate across 5,000+ precision forged pipe tees & elbows. Their SPECTRO material test certificate precision matches European laboratories.”
“Exceptional surface finish on custom SS316L bushes and sleeves. Their Rajkot facility is our primary supplier for marine subsea valve assemblies.”
“Their heavy drop forged eye bolts and ferrule fittings consistently deliver high tensile fatigue endurance for extreme industrial load lifting.”
Technical & Procurement FAQ
Direct technical answers to common questions asked by OEM procurement heads, metallurgical engineers, and export buyers.
Jayesh Forge specializes in precision closed-die forgings and complex profile components up to 50 kg per piece. For seamless rolled rings, our CNC radial-axial ring rolling mill produces continuous-grain rings with outer diameters (OD) up to 2,500 mm (98 inches).
Our primary manufacturing focus is on all grades of Stainless Steel (SS 304, 304L, 316, 316L, 202, Duplex F51), followed by Carbon & Mild Steel (ASTM A105, A350 LF2, C45), Alloy Steels (AISI 4140, 8620, 20MnCr5), Copper, Brass, and Aluminum.
Our Rajkot facility operates heavy friction screw presses up to 2,000T, skew presses, pneumatic hammers, modern radial-axial CNC ring rolling mills, Huto machinery, continuous normalizing furnaces, and in-house 4-axis VMC finish machining centers.
Yes, 100% of shipments include a certified EN 10204 3.1 Inspection Certificate documenting spectro chemical composition, tensile strength, yield strength, Charpy impact toughness at specified temperatures, and Level II Ultrasonic Testing (UT) results with full heat number traceability.
Jayesh Forge is certified under ISO 9001:2015 and IATF 16949 (Automotive Tier-1 approval). Our forged flanges, fittings, and rings comply with ASME B16.5, ASME B16.47, DIN EN 1092-1, BS 4504, NACE MR0175 sour gas compliance, and PED 2014/68/EU.
Strategically located in Gujarat, we are within 240 km of Mundra and Kandla deep-water container ports, providing expedited sea freight to the USA, Europe, and the Middle East. Domestically, we offer 24-hour transit to Mumbai and Pune, 48-hour delivery to the NCR belt, and 72 hours to Chennai and Hyderabad.
Ready to Accelerate Your Forged Component Supply?
Send your component drawings (STEP / CAD / PDF) or RFQ specifications. From our Rajkot facility, we rapidly serve major industrial hubs across Gujarat (Ahmedabad, Surat, Vadodara) and Maharashtra (Mumbai, Pune). Our metallurgical estimating team will deliver a formal quotation within 4 hours.